Chicago Electric Pole Saw 96405 User Manual

Telescoping pole saw  
Model 96405  
seT up and operaTing insTrucTions  
Diagrams within this manual are not drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
saVe This Manual.  
©
®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
 
saVe This Manual  
Keep this manual for the safety warnings and precautions, assembly, operating,  
inspection, maintenance and cleaning procedures. Write the product’s serial number  
in the back of the manual near the assembly diagram (or month and year of purchase if  
product has no number). Keep this manual and the receipt in a safe and dry place for  
future reference.  
iMporTanT saFeTY inForMaTion  
in this manual, on the labeling, and all other information  
provided with this product:  
This is the safety alert symbol. it is used to alert you to potential  
personal injury hazards. obey all safety messages that follow this  
symbol to avoid possible injury or death.  
danger indicates a hazardous situation  
which, if not avoided, will result in death or  
serious injury.  
warning indicates a hazardous situation  
which, if not avoided, could result in death  
or serious injury.  
cauTion, used with the safety alert  
symbol, indicates a hazardous situation  
which, if not avoided, could result in minor  
or moderate injury.  
noTice is used to address practices not  
related to personal injury.  
cauTion, without the safety alert symbol,  
is used to address practices not related to  
personal injury.  
SKU 96405  
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Page 3  
 
general saFeTY rules  
warning! read all instructions  
Failure to follow all instructions listed below may result in electric shock,  
fire, and/or serious injury. The term “power tool” in all of the warnings listed  
below refers to your mains-operated (corded) power tool.  
SAVE THESE INSTRUCTIONS  
1.  
work area safety  
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.  
b. Do not operate power tools in explosive atmospheres, such as in the  
presence of flammable liquids, gases or dust. Power tools create sparks  
which may ignite the dust or fumes.  
c. keep children and bystanders away while operating a power tool.  
Distractions can cause you to lose control.  
2.  
electrical safety  
a. Power tool plugs must match the outlet. Never modify the plug in any  
way. Do not use any adapter plugs with earthed (grounded) power tools.  
Unmodified plugs and matching outlets will reduce risk of electric shock.  
b. Avoid body contact with earthed or grounded surfaces such as pipes,  
radiators, ranges and refrigerators. There is an increased risk of electric  
shock if your body is earthed or grounded.  
c. do not expose power tools to rain or wet conditions. Water entering a  
power tool will increase the risk of electric shock.  
d. do not abuse the cord. never use the cord for carrying, pulling or  
unplugging the power tool. keep cord away from heat, oil, sharp edges  
or moving parts. Damaged or entangled cords increase the risk of  
electric shock.  
e. When operating a power tool outdoors, use an extension cord suitable for  
outdoor use. Use of a cord suitable for outdoor use reduces the risk of  
electric shock.  
3.  
personal safety  
a. Stay alert, watch what you are doing and use common sense when operating  
a power tool. Do not use a power tool while you are tired or under the  
influence of drugs, alcohol or medication. A moment of inattention while  
operating power tools may result in serious personal injury.  
b. use safety equipment. always wear eye protection. Safety equipment  
such as dust mask, non-skid safety shoes, heavy-duty work gloves,  
hard hat, or hearing protection used for appropriate conditions will  
reduce personal injuries.  
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Page 4  
 
c. Avoid accidental starting. Ensure the switch is in the “OFF” position before  
plugging in. Carrying power tools with your finger on the switch or plugging in  
power tools that have the switch on invites accidents.  
d. Remove any adjusting key or wrench before turning the power tool on. A  
wrench or a key left attached to a rotating part of the power tool may result in  
personal injury.  
e. Do not overreach. Keep proper footing and balance at all times. This  
enables better control of the power tool in unexpected situations.  
f. Dress properly. Do not wear loose clothing or jewelry. Keep your hair,  
clothing and gloves away from moving parts. Loose clothes, jewelry or long  
hair can be caught in moving parts.  
4.  
power tool use and care  
a. Always plug this tool into a GFCI equipped 120V electrical outlet.  
b. Do not force the power tool. Use the correct power tool for your application.  
The correct power tool will do the job better and safer at the rate for which it  
was designed.  
c. Do not use the power tool if the switch does not turn it on and off. Do not use  
if the Safety Switch does not operate properly. Any power tool that cannot be  
controlled with the switch is dangerous and must be repaired.  
d. disconnect the plug from the power source and/or the battery pack from  
the power tool before making any adjustments, changing accessories,  
or storing power tools. Such preventive safety measures reduce the  
risk of starting the power tool accidentally.  
e. store idle power tools out of the reach of children and do not allow  
persons unfamiliar with the power tool or these instructions to operate  
the power tool. Power tools are dangerous in the hands of untrained  
users.  
f. Maintain power tools. Check for misalignment or binding of moving parts,  
breakage of parts and any other condition that may affect the power tools  
operation. If damaged, have the power tool repaired before use. Many  
accidents are caused by poorly maintained power tools.  
g. Keep cutting tools sharp and clean. Properly maintained cutting tools with  
sharp cutting edges are less likely to bind and are easier to control.  
h. Use the power tool in accordance with these instructions and in the manner  
intended for the particular type of power tool, taking into account the working  
conditions and the work to be performed. Use of the power tool for operations  
different from those intended could result in a hazardous situation.  
SKU 96405  
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Page 5  
 
5.  
service  
a. Have your power tool serviced by a qualified repair person using only  
identical replacement parts. This will ensure that the safety of the power tool  
is maintained.  
speciFic saFeTY rules  
1.  
2.  
3.  
4.  
Only use the Pole Saw to cut wood. Never attempt to cut masonry, metal or any  
other material with the Pole Saw.  
Clear the work area before beginning a cutting project, and plan a path of retreat  
to avoid falling branches.  
Only use this tool while standing on a firm, level surface. Do not use this tool  
while mounted on a ladder or standing on any unstable platform.  
Do not stand directly underneath the branch being cut. Always cut at no more  
than a 60° angle to the branch and extend the telescopic arm of the Pole Saw for  
best possible clearance.  
5.  
6.  
Be mindful of where the branch will fall. Do not use within 50’ of overhead power  
lines or above anything that could be damaged by falling branches.  
Use extreme caution when cutting branches. Branches under tension could  
spring back and cause severe injury. Slender branches can catch in the chain  
and whip back towards the operator.  
7.  
ꢀ.  
Do not address the tip of the Pole Saw to the material being cut, as it can kick  
back violently causing severe injury.  
Maintain labels and nameplates on the tool. These carry important safety  
information. If unreadable or missing, contact Harbor Freight Tools for a  
replacement.  
9.  
Avoid unintentional starting. Prepare to begin work before turning on the tool.  
10.  
Do not lay the tool down until it has come to a complete stop. Moving parts can  
grab the surface and pull the tool out of your control.  
11.  
12.  
When using the Pole Saw, maintain a firm grip on the tool with both hands to  
resist torque when cutting.  
Do not leave the tool unattended when it is plugged into an electrical outlet. Turn  
off the tool, and unplug it from its electrical outlet before leaving.  
13.  
14.  
This product is not a toy. Keep it out of reach of children.  
danger! People with pacemakers should not use chain saws. Chain saws  
produce strong electromagnetic fields that can cause pacemaker interference or  
SKU 96405  
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Page 6  
 
pacemaker failure. People with pacemakers should consult their physician(s) for  
advice.  
15.  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities, contains chemicals known [to the State of California] to  
cause cancer, birth defects or other reproductive harm. Some examples of these  
chemicals are:  
Lead from lead-based paints  
Crystalline silica from bricks and cement or other masonry products  
Arsenic and chromium from chemically treated lumber  
Your risk from these exposures varies, depending on how often you do this type  
of work. To reduce your exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, such as those dust masks that  
are specially designed to filter out microscopic particles. (California Health &  
Safety Code § 25249.5, et seq.)  
kickback precautions  
16. Kickback is a dangerous reaction that can lead to serious injury. Kickback may  
occur when the moving Chain contacts an object at the upper portion of the tip of  
the Guide Bar or when the wood closes in and pinches the Saw Chain in the cut.  
Contact at the upper portion of the tip of the Guide Bar can cause the Chain to  
dig into the wood and stop the Chain for an instant. The result is a quick, reverse  
reaction which kicks the Guide Bar up and back toward the operator. If the Chain  
is pinched along the top of the Guide Bar, the Guide Bar can be driven rapidly  
back toward the operator. Either of these reactions can cause loss of Pole  
Saw control which can result in serious injury. Do not rely only upon the safety  
devices built into the Pole Saw. As an operator, you should take several steps to  
keep the cutting job free from accident or injury:  
• Make sure the area in which you are cutting is free from obstructions. Do not  
allow the nose of the Guide Bar to contact a log, branch, fence, or any other  
obstruction while you are operating the tool.  
Always cut with the Engine running at full speed. Fully squeeze the Throttle and  
maintain a steady cutting speed.  
• Always keep the Chain clean and sharp.  
• Keep all guards and safety devices in proper working order and properly  
adjusted.  
• Never use the Pole Saw on a ladder or unstable support.  
• Before starting the Engine, make sure the Chain is not contacting any object.  
• Shut off the Engine, and make sure the Chain has stopped before setting the  
tool down.  
17.  
The warnings, precautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur. It must be  
SKU 96405  
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Page 7  
 
understood by the operator that common sense and caution are factors which  
cannot be built into this product, but must be supplied by the operator.  
saVe These insTrucTions.  
grounding  
improperly connecting the grounding wire can result in  
electric shock.  
Check with a qualified electrician if you are in doubt as to  
whether the outlet is properly grounded. do not modify  
the power cord plug provided with the tool. never remove  
the grounding prong from the plug. do not use the tool if  
the power cord or plug is damaged. if damaged, have it  
repaired by a service facility before use. if the plug will not  
fit the outlet, have a proper outlet installed by a qualified  
electrician.  
grounded Tools: Tools with Three prong plugs  
1.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of electric  
shock. (see 3-prong plug and outlet.)  
2.  
3.  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached  
to an electrically “live” terminal. (see 3-prong plug and outlet.)  
The tool must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet  
should look like those in the following illustration.  
(see 3-prong plug and outlet.)  
3-prong plug and outlet  
outlets for 2-prong plug  
SKU 96405  
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Page ꢀ  
 
double insulated Tools: Tools with Two prong plugs  
1.  
2.  
Tools marked “Double Insulated” do not require grounding. They have a special  
double insulation system which satisfies OSHA requirements and complies  
with the applicable standards of Underwriters Laboratories, Inc., the Canadian  
Standard Association, and the National Electrical Code.  
(see outlets for 2-prong plug.)  
Double insulated tools may be used in either of the 120 volt outlets shown in the  
preceding illustration. (see outlets for 2-prong plug.)  
extension cords  
1.  
2.  
Grounded tools require a three wire extension cord. Double Insulated tools can  
use either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a  
serious drop in voltage, resulting in loss of power and possible tool damage.  
(see Table a.)  
3.  
The smaller the gauge number of the wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(see Table a.)  
4.  
5.  
When using more than one extension cord to make up the total length, make  
sure each cord contains at least the minimum wire size required. (see Table a.)  
If you are using one extension cord for more than one tool, add the nameplate  
amperes and use the sum to determine the required minimum cord size.  
(see Table a.)  
6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the  
suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure the extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified  
electrician before using it.  
ꢀ.  
Protect the extension cords from sharp objects, excessive heat, and damp or wet  
areas.  
SKU 96405  
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Page 9  
 
recoMMended MiniMuM wire gauge For eXTension cords* (120/240 VolT)  
naMeplaTe  
eXTension cord lengTh  
aMperes  
(at full load)  
25 Feet  
50 Feet  
75 Feet  
100 Feet  
150 Feet  
0 – 2.0  
2.1 – 3.4  
1ꢀ  
1ꢀ  
1ꢀ  
1ꢀ  
1ꢀ  
14  
12  
1ꢀ  
1ꢀ  
1ꢀ  
16  
14  
12  
10  
1ꢀ  
1ꢀ  
16  
14  
12  
10  
-
1ꢀ  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
Table a  
-
-
-
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.  
symbology  
Double Insulated  
Volts Alternating Current  
Amperes  
V~  
a
Canadian Standards Association  
No Load Revolutions per Minute  
(RPM)  
Underwriters Laboratories, Inc.  
n xxxx/min.  
0
SKU 96405  
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Page 10  
 
speciFicaTions  
Electrical Requirements  
120 V~ / 60 Hz  
Motor No Load Amperage  
Blade  
3.5<->4.0 AMPS  
ꢀ” (Cutting Capacity = 6.7”)  
3149 Feet Per Minute  
Chain Speed  
Pitch: 3/ꢀ”  
Chain Specs  
Gauge” 0.043”  
Center Links 33  
Oil Capacity  
5.07 Ounces  
Cord Information  
17-5/ꢀ” L 1ꢀ-AWG X 2C  
Built in Oiler  
Pole Extends from 29” to 6’2”  
Polarized Plug  
Features  
Safety Trigger  
®
Oregon Chain  
unpacking  
When unpacking, check to make sure that the item is intact and undamaged. If  
any parts are missing or broken, please call Harbor Freight Tools at the number shown  
on the cover of this manual as soon as possible.  
seT up insTrucTions  
read the enTire iMporTanT saFeTY inForMaTion section at the  
beginning of this manual including all text under subheadings therein  
before set up or use of this product.  
risk of accidental starting; resulting in serious personal  
injury. Turn the power switch of the tool to its “oFF”  
position and unplug the tool from its electrical outlet before  
assembling or making any adjustments to the tool.  
note: For additional information regarding the parts listed in the following pages, refer  
to the Assembly Diagram near the end of this manual.  
assembly  
oil requirements.  
1.  
The Chain of the Pole Saw requires oil to function. The Oil Tank of the Pole Saw  
must be kept full when in use, and drained before storage. Lubricate the Chain  
with a high-quality chain saw oil before each use.  
SKU 96405  
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Page 11  
 
2.  
3.  
Always turn the Power Switch of the Pole Saw to the “OFF” position, unplug it  
from the outlet, and allow it to cool down completely before adding oil.  
To ll the Oil Tank (42), remove the Oil Cap (41) and add up to 5 Ounces of high-  
quality chain saw oil. Replace Oil Cap when full.  
attaching the chain.  
pole saw shown with plastic cover (34) removed.  
guide bar (36)  
chain (35)  
chain Tension  
screw (40)  
drive sprocket  
(31)  
1.  
2.  
3.  
Remove the Plastic Cover (34) and align the Chain (35) along the groove in the  
Guide Bar (36) and over the Drive Sprocket (31). The directional arrows on the  
Chain must correspond with the directional arrows on the Guide Bar or the Pole  
Saw will not function.  
Adjust the Chain Tension Screw (40) until the Chain is secure. The Chain should  
not be adjusted too tightly, since it does have to be able to move. When properly  
adjusted, the Chain should be able to be pulled, using light force, about 1/4”  
away from the Guide Bar and snap back without sagging.  
Replace the Plastic Cover before use.  
assembling the Telescopic pole.  
1.  
2.  
Connect Aluminum Tube 1 (45) and Aluminum Tube 2 (52) with Connector 1  
(46). Secure Plastic Coupling 1A (4ꢀ) and Plastic Coupling 2A (51) with Screws  
(43), and Nuts (ꢀ, 47). Fasten with Locking Knob (50)  
Connect Aluminum Tube 2 (52) and Aluminum Tube 3 (57) with Connector 2  
(53). Secure Plastic Coupling 1B (55) and Plastic Coupling 2B (56) with Screws  
(43), and Nuts (ꢀ, 47). Fasten with Locking Knob (50).  
Functions  
The Telescoping Pole Saw is designed to trim branches on trees.  
SKU 96405  
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Page 12  
 
operaTing insTrucTions  
read the enTire iMporTanT saFeTY inForMaTion section at the  
beginning of this manual including all text under subheadings therein  
before set up or use of this product.  
general operating instructions  
1.  
2.  
Turn the Power Switch of the tool to the “OFF” position and unplug the tool from  
the electrical outlet before assembling or making any adjustments to the tool.  
Maintain a proper grip on the Pole Saw whenever it is running. Hold the tool with  
both hands. Always keep your left hand on the Front Handle (61) and your right  
hand on the Rear Handle (74, ꢀ6), so that your body is to the left of the Pole Saw.  
Never use a left-handed (cross-handed) grip or any stance which would place  
your body or arm across the chain line.  
3.  
4.  
5.  
Always wear the Shoulder Strap (66) to properly support the Pole Saw when  
moving or using unit.  
To activate the Saw, push the Safety Switch (72) forward and depress the Power  
Switch (75).  
safety switch (72)  
Allow the Saw Chain to cut for you.  
Exert only light downward pressure. If  
power  
switch  
you attempt to force the cut, damage  
to the Guard Bar, Chain, or Motor can  
result.  
(75)  
6.  
7.  
Do not use a back and forth sawing  
type motion for cutting.  
power  
cord  
(88)  
Release the Power Switch as soon  
as the cut is completed. Running  
the Pole Saw for long periods without a pause can cause unnecessary wear or  
damage to the Guard Bar, Chain, and Motor.  
beware kickback! Never cut with tip of blade.  
ꢀ.  
Cut longer branches down in sections for greater efficiency and safety.  
(See example below.)  
SKU 96405  
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Page 13  
 
9.  
IMPORTANT: After running the Pole Saw for an extended period of time, allow  
the Engine to idle for several minutes to dissipate heat. This will prevent the Pole  
Saw from being damaged by overheating.  
10.  
To prevent accidents, turn off the tool and disconnect from the power supply after  
use. Clean the Pole Saw, then store the tool indoors out of children’s reach.  
SKU 96405  
For technical questions, please call 1-800-444-3353.  
Page 14  
 
MainTenance and serVicing  
risk of serious personal injury from accidental starting  
or electric shock. Turn the power switch of the tool to its  
“oFF” position and unplug the tool from its electrical outlet  
before performing any inspection, maintenance, or cleaning  
procedures.  
damaged equipment can fail, causing serious personal  
injury. do not use damaged equipment. if abnormal noise or  
vibration occurs, have the problem corrected before further  
use.  
cleaning, maintenance, and lubrication  
1.  
beFore each use, inspect the general condition of the tool. Check for  
loose screws, misalignment or binding of moving parts, cracked or broken  
parts, damaged electrical wiring, and any other condition that may affect its safe  
operation.  
2.  
3.  
aFTer use, clean external surfaces of the tool with clean, moist cloth.  
After each use, remove the Plastic Cover (34) and clean oil and sawdust out of  
the area underneath, especially the recess of  
the Chain Tension Screw (40) and oil duct,  
with a damp cloth or compressed air to extend  
the life of the Pole Saw.  
oil duct  
4.  
5.  
warning! if the supply cord of this  
power tool is damaged, it must be replaced  
only by a qualified service technician.  
chain Tension  
screw (40)  
Any repairs not specifically covered in this  
manual MUST be completed by a qualified  
service professional.  
Troubleshooting  
problem  
Pole Saw will not start  
possible causes  
1. No power at outlet.  
probable solutions  
1. Check power at outlet.  
2. Cord not connected.  
2. Check that cord is plugged in.  
Pole Saw runs, but will  
not cut  
1. Chain is placed backwards on  
Guide Bar  
1. Remove Chain and reattach  
correctly  
Pole Saw only cuts when 1. Chain is dull.  
forced. Cutting yields only  
sawdust and large chips  
1. Have Chain sharpened by  
a professional sharpening  
service.  
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Page 15  
 
problem  
possible causes  
probable solutions  
Pole Saw runs slowly and 1. Power supply receiving low  
1. Extension cord wire size is too  
stalls easily  
voltage.  
small.  
Pole Saw does not run  
when Power Switch is  
depressed.  
1. Safety Switch not depressed  
enough to release Power Switch.  
1. Press Safety Lock in before  
squeezing Power Switch.  
2. Extension cord connections are  
loose.  
2. Cord cord connections.  
3. Check line fuse and circuit  
breaker.  
3. Open line fuse or circuit breaker  
fault.  
4. Have the Pole Saw serviced  
4. Open wiring circuit on saw.  
1. Chain tension too tight.  
2. Gear Train Failure.  
by a qualified mechanic.  
Motor of Pole Saw runs,  
but Chain does not move.  
1. Adjust Chain Tension Screw to  
lower tension on Chain.  
2. Have the Pole Saw serviced  
by a qualified mechanic.  
Chain is not receiving  
enough oil.  
1. Clogged oil slot in guide bar.  
2. Oil is too thick.  
1. Remove Guide Bar and clean  
oil slot.  
2. Use lighter weight oil.  
1. Tighten Chain.  
Chain comes off Guide  
Bar.  
1. Chain is too loose.  
2. Guide Bar and Chain are not  
assembled correctly.  
2. Review unit assembly.  
Saw smokes.  
Saw leaks oil.  
1. Pole Saw is damaged. Do not  
use the Pole Saw.  
1. Have the Pole Saw serviced  
by a qualified mechanic.  
1. Oil Cover is not secure.  
1. Tighten Oil Cover.  
Guard Bar and Chain  
running hot and smoking.  
1. Chain tension too tight.  
2. Oil Tank empty.  
1. Adjust Chain Tension Screw to  
lower tension on Chain.  
2. Refill Oil Tank.  
please read The Following careFullY  
The ManuFacTurer and/or disTribuTor has proVided The parTs lisT and asseMblY  
diagraM in This Manual as a reFerence Tool onlY. neiTher The ManuFacTurer or  
disTribuTor Makes anY represenTaTion or warranTY oF anY kind To The buYer ThaT  
he or she is qualiFied To Make anY repairs To The producT, or ThaT he or she is  
qualiFied To replace anY parTs oF The producT. in FacT, The ManuFacTurer and/or  
disTribuTor eXpresslY sTaTes ThaT all repairs and parTs replaceMenTs should  
be underTaken bY cerTiFied and licensed Technicians, and noT bY The buYer. The  
buYer assuMes all risk and liabiliTY arising ouT oF his or her repairs To The  
original producT or replaceMenT parTs ThereTo, or arising ouT oF his or her  
insTallaTion oF replaceMenT parTs ThereTo.  
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Page 16  
 
parTs lisT  
part  
1
description  
Screw ST 4x1ꢀ  
part  
description  
Drive Sprocket  
part  
60  
61  
62  
63  
64  
65  
66  
67  
6ꢀ  
69  
70  
71  
72  
73  
74  
75  
76  
77  
7ꢀ  
79  
ꢀ0  
ꢀ1  
ꢀ2  
ꢀ3  
ꢀ4  
ꢀ5  
ꢀ6  
ꢀ7  
ꢀꢀ  
description  
Washer 16x6x1.5  
Front Handle  
Screw  
31  
32  
33  
34  
35  
36  
37  
3ꢀ  
39  
40  
41  
42  
43  
44  
45  
46  
47  
4ꢀ  
49  
50  
51  
52  
53  
54  
55  
56  
57  
5ꢀ  
59  
2
Plastic End Cap  
Screw M5x5ꢀ  
Spring Washer  
Washer ꢀx4.2x0.6  
Carbon Brush Housing  
Carbon Brush  
Nut M4  
C-ring  
3
Nut Mꢀ  
4
Plastic Cover  
Chain  
Retaining Screw  
D-ring  
5
6
Guide Bar  
Screw M3x5  
7
Dowel Pin Mꢀ  
Plastic Slider  
Oil Seal  
Shoulder Strap  
Wing Nut  
9
Motor Housing  
Stator  
Screw M5x20  
Nut M5  
10  
11  
12  
13  
14  
15  
16  
17  
1ꢀ  
19  
20  
21  
22  
23  
24  
25  
26  
27  
2ꢀ  
29  
30  
Chain Tension Screw  
Oil Cap  
Plastic Plate  
Plastic Bracket  
Spring  
Rotor Assembly  
Screw M4x65  
Key  
Oil Tank  
Screw M4x15  
Mounting Piece  
Aluminum Tube 1  
Connector 1  
Nut M6  
Safety Switch  
Switch Assembly  
Rear Handle Part A  
Power Switch  
Spring  
Gear Box Housing  
Gleason Gear  
Strain Relief  
Strain Relief 2  
Ball Bearing  
Plastic Coupling 1A  
Plastic Slider 1  
Locking Knob  
Plastic Coupling 2A  
Aluminum Tube 2  
Connector 2  
Plastic Slider 2  
Plastic Coupling 1B  
Plastic Coupling 2B  
Aluminum Tube 3  
Soft Handle  
Spring Housing Cover  
Bushing 1  
Output Gleason Gear  
Output Shaft  
Key 3xꢀ  
Screw ST 4x10  
Plastic Spool Cover  
Spool Assembly  
Spool Shaft Assembly  
Capacitor  
Oil Pump Pin with Gear  
Oil Pump Housing  
Ball Bearing  
Terminal Box  
Spiral Spring  
Rear Handle Part B  
Cable Protection  
Power Cord  
Adjustment Screw  
Main Housing  
Bushing  
Felt Seal  
Plastic Knob for Front  
Handle  
Washer  
record product’s serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not  
available individually as replacement parts.  
SKU 96405  
For technical questions, please call 1-800-444-3353.  
Page 17  
 
asseMblY diagraM  
SKU 96405  
For technical questions, please call 1-800-444-3353.  
Page 1ꢀ  
 
liMiTed 90 daY warranTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESS-  
LY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us  
with transportation charges prepaid. Proof of purchase date and an explanation of the  
complaint must accompany the merchandise. If our inspection verifies the defect, we  
will either repair or replace the product at our election or we may elect to refund the  
purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that  
the defect resulted from causes not within the scope of our warranty, then you must  
bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 96405  
For technical questions, please call 1-800-444-3353.  
Page 19  
 

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